CNC PLASMA CUTTING
 Sponsored by Torchmate CNC plasma systems
 www.torchmate.com           appliedrobotics@yahoo.com

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CNC plasma cutter lead-ins and lead outs- CNC (computer numerically controlled) plasma cutters fully automate the shape production process.  Early cnc machines used a tape with small holes punched through to provide instructions to a primitive (by today's standards) computer.
 
Today's CNC units use either expensive limited production computers made specifically for running burning machines, or personal computers adapted to run the machines.  While the latter group lack some of the refined features of the $100,000 and up machines, such as automatic shape nesting and automatic tip height control, they provide the same cut quality and production speed.
In CNC cutting, you arrange your shapes on the computer screen and cut them automatically, without having to touch the material.
 
CNC software lets you program pauses for piercing, scale up or down in seconds, set acceleration and deceleration at corners, and other functions not possible with electric eye units.
nested shapes for cnc plasma cutting
The above shapes were created in CorelDraw, and then turned and nested together to minimize scrap material.   The group of shapes were then exported as a single HPGL (Hewlett Packard Graphics Language) file.  The file was then imported into a separate driver program, shown above.
 
The shapes are cut in a sequence that minimizes the distance the torch has to travel before returning to the home position.  Here, all 21 pieces are completed in 3/16" mild steel in under 10 minutes, at a cutting speed of approximately 80 inches per minute.
 
Note that while 21 pieces were produced, there are actually 49 separate shapes that had to be cut, some within other shapes.  This is all done automatically, with a 2 second pause to pierce the steel for each new cut.
Note the lead-ins that were used to prevent blemishes in the finished part due to piercing.
 
The machine that cut these pieces is available in kit form for about $3,500.  You can see it at:  www.torchmate.com